TREP Washers

Electrically conductive screw connections ensure low-resistance transfer of current while providing mechanical strength, even through insulating layers. The NSK-K contact washer combines electrical conductivity, spring action, and anti-loosening protection—ideal for earthing and equipotential bonding. See also NSK-E Technical Report.

NSK washers are one-piece, multifunctional screw-locking elements that provide both a force-fit and a form-fit to prevent slackening and unscrewing. They increase elastic resilience and anti-seize properties; up to property class 12.9, they are also suitable for electrically conductive connections (earthing & electrical potential equalisation) as well as electrical contact glands, and comply with various standards, such as DIN EN 17976, DIN 25201, DIN 50343, and DIN 267 Part 26; they are considered state-of-the-art and offer assembly-friendly, standards-compliant, and cost- and weight-efficient solutions.

During the relaxation phase, relaxation—defined as a time-dependent reduction in stress at constant elongation—leads to a gradual loss of preload force. This is caused by microplasticity or viscoelastic flow at contact surfaces. This impairs sliding resistance and function, which is why, according to VDI 2230, suitable materials and designs are required.

Disc springs are conical spring elements made of hardened spring steel that generate a high axial restoring force through elastic deformation. They compensate for settlement, relaxation, and thermal linear expansion in bolted joints and are used under dynamic or thermal loads. They are not suitable for electrically conductive connections or as anti-rotation devices. Advantages include high preload, lifetime, and an adjustable spring characteristic curve; disadvantages include, among other things, the reduced compression cone, susceptibility to corrosion, and high design complexity. They comply with standards such as DIN EN 16983 and VDI 2230. For multifunctional requirements, NSK washers are a superior alternative.

Electrical contact glands transmit current via the clamped contact surfaces of the conductor materials, not via the screw. They require stable contact pressure and a minimal number of interface surfaces. NSK-E/EL washers offer elastic resilience, anti-loosening protection, and safety in accordance with standards—ideal for modern applications. See also NSK-E Technical Report.

DIN EN 17976:2025-03 defines new Europe-wide standards for screw connections in rail vehicles, replacing the previous DIN 25201. The focus is on a dual-security approach to prevent slackening and unscrewing. Outdated components such as spring rings are not permitted. For electrical glands, only single securing elements are allowed. Based on the defined properties of spring elements, elastic resilience and slip resistance can be increased. See also Eisenbahningenieur Technical Report.

During the settling phase, the preload of a bolted joint initially decreases due to embedding effects. This “embedding” occurs through the plastic leveling of surface roughness in the contact areas, the loaded flanks of the mated threads, and other interface surfaces. The amount of set depends on the number of interface surfaces and the surface roughness. The settling process begins as early as the assembly stage and is completed within a few hours.

Creeping is a time-dependent, plastic, and irreversible deformation that occurs during the relaxation phase of a bolted joint under constant stress as a result of dislocation movements in the material. It occurs under long-term loading, particularly when the time-dependent strength or fatigue strength is exceeded. In bolted joints, creeping leads to a loss of preload over time.

Slip resistance refers to the maximum shear force that a screw connection can transmit before components begin to slip relative to one another. Especially with short clamping lengths, the use of spring-loaded elements such as tension washers (DIN 6796) or NSK washers significantly increases resistance to slippage. In addition to functional advantages, these elements also support lightweight design goals and CO₂ reduction. Evaluation is performed, for example, in accordance with VDI 2230 Part 1. See also Eisenbahningenieur Technical Report.

Self-acting loosening by rotation refers to the rotational movement of a screw or nut without an external torque load, resulting from the loss of preload and anti-slip strength, preceded by slackening and triggered by dynamic transverse loads. The self-loosening mechanism proceeds in several phases—beginning with relative rotational movements and bending stress (Phase 1), through thread slippage and head tilting (Phase 2), to rotation caused by stored torsion (Phase 3), and finally to complete loosening due to loss of friction (Phase 4). To ensure safety, securing elements such as anti-loosening elements or multifunctional locking elements such as NSK® washers are required; in addition to preventing loosening, these elements also increase slip resistance and resilience, thereby improving overall resilience—especially with short clamping lengths.